Pro-QMS
Pro-QMS: Process Quality Monitoring System
The Process Quality Monitoring System, Pro-QMS, elevates production quality, productivity, customer satisfaction, and profitability.
As an online Statistical Process Control (SPC) system:
Pro-QMS is rich in features and is strategically deployed on the manufacturing shop floor.
- Captures data directly from its source.
- Analyses data specifically for SPC, providing crucial insights.
- Visually represents data through charts for better comprehension.
- Proactively initiates necessary actions when discrepancies are detected.
Features
- User-friendly and smart data capture interfaces.
- Ensures production control with on-station control chart displays.
- Monitors process capability in real-time through Cp/Cpk indicators.
- Interprets SPC charts and signals alerts for non-conformities.
- Offers corrective and preventive management for non-conformities, including critical event machine stoppage.
- Automatically recalculates Control Limits.
- Incorporates Poke-Yoke to guarantee complete parameter measurement.
- Enforces either sample size inspection or 100% inspection.
- Enables SPC chart and status analysis from any plant location.
- Provides a drill-down dashboard for plant management.
- Accessible web dashboard from anywhere, at any time, with drill-down features.
- Includes extensive reporting and query capabilities.
- Automates periodical report generation and email distribution.
- Features scalable architecture compatible with multiple databases.
- Delivers comprehensive Measurement System Analysis (MSA).
- Supports data-driven decision-making with quality analytics.
Coverage
- Automated Quality Data Collection: Measurement data is seamlessly collected directly from sources such as gauges, data files, databases, and relays.
- Inward Material Quality: Monitoring bought-out critical parts' CTQ parameters through SPC control charts ensures the quality of the final manufactured product.
- Supplier Quality: Pro-QMS is utilised for in-process quality assurance on the shop floor of critical component suppliers, similar to in-house production, with integrated SPC data.
- Traceability: CTQ measurement data is fed into the Traceability system, allowing for the reconstruction of the manufacturing process for any product ID upon demand.
- OEE System: Data on production and good quantity is transferred to the OEE System for visual display or other purposes.
Benefits
Enhanced Production Quality
In-process poke-yoke inspection & SPC-driven process control ensure superior production quality.
Higher Productivity & Profitability
Streamlined processes and reduced rejection & rework rates lead to increased productivity & higher profitability.
Customer Delight
Lower dimensional variability fosters greater customer trust & satisfaction.
Enhanced Compliance
Facilitates adherence to certification standards, ensuring compliance.